Servo Motor System for Plastic Injection Moulding Machine: The servo motor system is the very essential part of a plastic injection moulding machine. In a servo system there are three main part, one is servo drive some people also say it servo driver second is servo motor and this one is gear pump. All these three parts work together in sync way and precisely controlled complete system that drives the injection, clamping, and ejection functions of a machine. With the help of these functions a machine give shape each molded part. In fully automatic hydraulic injection moulding machines the main servo drive gets signal from machine’s PLC and further send the signal to servo motor according to given command, then motor rotate on required rpm accordingly. When it's time for injection, the servo motor drives the hydraulic pump that pushes molten plastic into the closed mould cavity with a carefully controlled velocity profile. Finally, after the part has cured, the servo motor system actuates the ejection mechanism to remove the finished part and get ready for the next cycle. But in all electric plastic injection moulding machines these is no use of gear pump because no oil required in such machines and At the centre of it all is a high-torque servo motor that turns a ball screw mechanism to generate the tonnage needed to clamp the mold, a high torque servo motor for injection, ejector and for mould height are required. Intelligent servo drives constantly monitor and adjust motor torque and rotary position for optimal precision. The servo motors synchronize the molding sequence and allow for adjustments on the fly, using advanced control algorithms to achieve the highest quality parts. Servo motor systems are a modern upgrade from older hydraulic systems, providing more energy efficiency, precision, and flexibility through automation. The future of plastic injection molding is servo! Servo Motors and Induction Motors comparison: As you can check there are two main types of motors available in market one is induction motor having very old technology and the other one is servo motor. In one corner we have the latest servo motor, a precision performer that is in demand of modern industry. And in the other corner, the induction motor, a workhorse of rotating force that powers the world. Though they share similarities as electric motors, their differences set them apart in key ways. As per latest technology and market trend and demand, when it comes to precision and control, the servo motor reigns supreme. It utilizes closed-loop control systems to achieve accurate speed and positioning, making it ideal for applications like robotics and many other machines like Plastic Injection Molding, Blow Molding and Extrusion molding etc. The induction motor, on the other hand, runs with simplicity and robustness. It provides steady power suitable for pumps, fans, conveyors, and other industrial workhorses. An induction motor continuously run on its 100% rpm, whenever we operate it but servo motor always chooses its rpm, according to given load to it with the help of servo driver and machine PLC / Control system. For variable speed and precise operation, the servo motor wins again. Its rotational velocity can be adjusted with ease to suit different tasks. The induction motor operates optimally at a fixed speed synchronized to the line frequency. Varying its speed requires extra components like inverters or servo driver. When it comes to cost, however, the induction motor takes the prize. Servo motors carry a higher price tag due to their more complex electronics. Induction motors are simple and economical workhorses. But servo motors can offer energy efficiency advantages in precision applications. According to different experiment and studies a servo motor can save 40% to 80% more power than an induction motor on plastic injection moulding machine. There are some more details but bout reveals a split decision. Servo motors comes with precision control and latest technology, while induction motors dominate with simplicity and cost-effectiveness only. The winner depends on the application. The main servo system starting range is 12 kw and it goes up to 57 kw motors. If we talk about the gear pump that works with the servo motor it starts from 32 Cc and goes up to 160 Cc. These are the main details of plastic injection molding machines servo systems for hydraulic type servo molding machines. We deal in Inovance and Techmation make servo systems with one year warranty. servo motor system for plastic injection molding machine industrial automation closed-loop control servo drive control system high performance servo inovance servo drive and motor motion control technology servo drive system robotic automation motion control solution servo motor controller motion control application servo motor technology servo motor manufacturer servo motor repair servo motor supplier servo motor component servo motor and drive hunter servo Delta